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Abstract:
Degradation of power engineering steel structures requires constant monitoring of their mechanical properties to estimate remaining service life. Therefore, the current study aimed to develop a methodology that will enable for accurate determination of changes in mechanical properties of 10CrMo9-10 steel after long-term exploitation involving the Small Punch Test (SPT). Firstly, the as-received 10CrMo9-10 steel was annealed at 770 ◦C for different periods (1.5, 6 and 24 h) to deteriorate its strength to a level similar to its exploited counterpart. Then, mechanical properties were characterized by uniaxial tensile tests and the SPT method using miniaturized discs with a diameter of 8 mm and a thickness of 0.5 mm as recommended by the EN 10371:2021 standard. It allowed to determine a formula correlating the SPT results (i.e., elastic–plastic transition force and maximum force) with the yield and ultimate tensile strength. The βRp0.2 and βRm correlation factors were equal to 0.437 and 0.255, respectively. Finally, the exploited 10CrMo9-10 steel was tested by the SPT method. Based on the SPT results, the values of Rp0.2 = 236 } 27 MPa and Rm = 459 } 17 MPa were estimated, which were close to those assessed during the uniaxial tensile tests (Rp0.2 = 218 } 3 MPa and Rm = 454 } 4 MPa). It was shown that the application of such a relatively simple method is a promising way for determining the changes in mechanical properties of structural steels after long-term service at elevated temperature

Keywords:
10CrMo9-10 steel, small punch test, mechanical properties, degradation

Abstract:
The paper presents a comprehensive investigation of the influence of the main process parameters of spark plasma sintering on the mechanical and microstructural properties of nickel-silicon carbide composites at various scales. Microstructure analysis performed by scanning and transmission electron microscopy revealed a significant interfacial reaction between nickel and silicon carbide due to the decomposition of silicon carbide. The chemical interaction of the matrix and reinforcement results in the formation of a multicomponent interphase zone formed by silicides (Ni31Si12 or/and Ni3Si) and graphite precipitates. Furthermore, several types of structure defects were observed (mainly nano/micropores at the phase boundaries). These significantly influenced the mechanical response of nickel-silicon carbide composites at different levels. At the macroscopic scale, uniaxial tensile tests confirmed that applying a 1000 oC sintering temperature ensured that the manufactured composite was characterised by satisfactory tensile strength, however, with a considerable reduction of material elongation compared to pure nickel. Moreover, the fractography study allowed us to identify a significant difference in the damage mode for certain nickel-silicon carbide samples. Secondly, the interface of the nickel matrix and silicate interphase was tested by bending with microcantilevers to evaluate its deformation behaviour, strength, and fracture characteristics. It was confirmed that a diffusive kind of interface, such as Ni-NiSi, demonstrates unexpected bonding properties with a relatively large range of plastic deformation. Finally, the nanoindentation of three main components of the nickel-silicon carbide composite was executed to evaluate the evolution of nanohardness, Young’s modulus, and elastic recovery due to the application of various spark plasma sintering conditions.

Keywords:
nickel-based composite,silicon carbide,spark plasma sintering,multiscale characterization,mechanical properties,nanoindentation,bending of microcantilevers